Honeywell TC803B1004 Redundant Power Supply Module

Description

Honeywell TC803B1004 Redundant Power Supply Module

Product Dimensions：

Honeywell offers highly reliable Redundant Power Supply Modules engineered for its flagship control systems, such as the Experion® PKS (Series C I/O) and the TDC 3000 system. The most prevalent modern variants belong to the Series C family, featuring models like the CC-PWRR01 or the 51306741-100 system power supplies.

Product Detailed Description

Honeywell Redundant Power Supply Modules operate in a active-sharing or hot-standby pair configurations within a dedicated power chassis. They are engineered to provide uninterrupted, highly regulated 24 V DC power to critical system components, including controllers (C300), I/O modules, and field devices.

If one power module fails or loses its upstream AC/DC source, the redundant module instantly assumes the full load without dropping system voltage, completely eliminating single points of failure in the system’s power infrastructure.

Typical Technical Parameters

Specifications below are typical for a standard Series C (e.g., CC-PWRR01) redundant power system.

Product Advantages

• True Hot-Swappable Design: A faulted power supply module can be extracted and replaced while the control system is live, without requiring any downtime or affecting process operations.
• Active Current Sharing: Both modules share the load equally during normal operation. This lowers the thermal stress on each individual module, significantly extending the overall lifespan of the hardware.
• Comprehensive Internal Diagnostics: Continuous monitoring of input voltage, output voltage, internal temperature, and fan status (if equipped), allowing early warning notifications on the SCADA/HMI.
• Superior Isolation: Protects sensitive controller backplanes from severe voltage spikes, surges, or ground faults originating from the main factory grid.

Important Considerations & Precautions

• Separate AC Feed Routing: To achieve true redundancy, the two power supply modules should be wired to independent AC sources (e.g., Grid A and UPS Grid B). Connecting both modules to the exact same upstream circuit breaker defeats the purpose of hardware redundancy.
• Ventilation and Clearances: Power modules generate localized heat. Ensure that cabinet cooling fans are operational and that the required clearances around the power chassis are maintained to prevent thermal shutdowns.
• Derating at High Temperatures: Review the manufacturer’s derating curves if operating the cabinet in environments exceeding 50°C, as maximum output current limits may decrease.
• Periodic Testing: Regularly check the status LEDs on the front of the modules and test the alarm contact circuits during planned maintenance turnarounds to ensure the failover mechanism remains completely functional.

Product Applications

Honeywell Redundant Power Supply Modules are mandatory in industries running continuous, safety-critical processes:

• Refineries & Petrochemical Plants: Powering Experion C300 controllers running critical distillation, cracking, and blending loops.
• Power Generation Facilities: Supplying continuous logic and instrumentation power for boiler control, turbine automation, and emergency trip networks.
• Offshore Oil & Gas Platforms: Used in remote, harsh marine environments where a power failure could jeopardize personnel safety and asset integrity.
• Pharmaceutical Manufacturing: Maintaining continuous batch process control where unexpected power loss can ruin high-value product batches and invalidate compliance data.

Shipping Port: Xiamen, China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Please make an inquiry for more models：