Description
AUTOMATIONDIRECT 884116 Industrial Control Accessory
Product Overview
The 884116 (commonly distributed by industrial automation channels such as AutomationDirect and integrated into various process automation architectures including ABB control environments) is a high-precision universal signal conditioner, isolator, and transmitter.
It converts a wide range of process input signals (mA, V, RTD, thermocouples, potentiometers) into standardized analog outputs while providing galvanic isolation and dual relay switching capabilities.
Technical Specifications
| Parameter | Specification Details |
| Model Number | 884116 |
| Product Type | Universal Signal Conditioner / Isolator / Transmitter with Relays |
| Supply Voltage | Universal supply: 21.6 to 253 V AC (50/60 Hz) or 19.2 to 300 V DC |
| Power Consumption | \le 2.5 W |
| Input Signals | • Current: 0–20 mA, 4–20 mA
• Voltage: 0–1 V, 0–5 V, 0–10 V, 1–5 V, 2–10 V • RTD: Pt100, Ni100, etc. (2-, 3-, or 4-wire) • Thermocouple: B, E, J, K, L, N, R, S, T, U, W3/W5 • Resistance / Potentiometer: 0–10 k\Omega |
| Analog Output | • Current Output: 0–20 mA, 4–20 mA (active or passive, up to 800\ \Omega load)
• Voltage Output: 0–1 V, 0–5 V, 0–10 V, 1–5 V, 2–10 V |
| Relay Outputs | 2 × SPST (Form A) relays
• Rating: Max 250 V AC / 2 A or 30 V DC / 2 A |
| Galvanic Isolation | 2.3 kV AC (4-port high-voltage isolation between input, output, supply, and relays) |
| Sensor Auxiliary Supply | 16–25 V DC / max 20 mA (for powering 2-wire transmitters) |
| Safety Integrity Level | Suitable for SIL 2 application loops |
| Mounting & IP Rating | 35 mm DIN rail mount; IP20 terminal protection |
| Operating Temperature | -20 °C to +60 °C (-4 °F to 140 °F) |
Key Advantages
- Universal Input Flexibility: Accepts virtually any standard process input (mA, V, RTD, TC, linear resistance) in a single module, significantly reducing spare parts inventory.
- High Isolation & Noise Immunity: 2.3 kV AC 4-way isolation breaks ground loops and protects downstream PLC/DCS analog input channels from severe electrical noise and surges.
- Built-in Dual Relay Alarms: Features two programmable relays for local limit alarm switching, window comparator control, or sensor error tripping directly from the unit without extra relay cards.
- SIL 2 Compliance: Meets international functional safety standards for deployment in safety-critical process loops.
- Wide Universal Power Supply: Accepts both high-voltage AC and low-voltage DC power inputs, streamlining control cabinet power distribution.
Important Usage & Installation Precautions
- Detachable Programming Unit: Configuration of input ranges, scaling, and trip thresholds requires an optional front clip-on display/programming module (e.g., model 884501). Without the panel, front LEDs provide basic status only.
- Relay Contact Ratings: Do not exceed the maximum contact rating (250 V AC / 2 A). For switching heavy inductive loads (such as large solenoid valves or motor contactors), use external interposing relays or RC suppression networks.
- Thermal Dissipation: When installing multiple units side-by-side on a DIN rail in high ambient temperatures, maintain adequate ventilation or spacing to prevent thermal buildup.
- Cold Junction Compensation (CJC): When configuring for thermocouple inputs, ensure the CJC sensor mode is properly set to maintain temperature measurement accuracy.
- Power & Signal Separation: Route field sensor cables separately from high-voltage AC power and motor leads to minimize electromagnetic interference.
Applications
- Temperature Signal Conversion & Alarm: Converts RTD (Pt100) or thermocouple signals from reactor vessels/tanks into standard 4–20 mA signals for PLCs while using the internal relays for local high-temperature alarm horns.
- Ground Loop Elimination: Resolves voltage potential differences and ground loop noise between field instrumentation and centralized DCS/PLC control systems.
- Legacy System Upgrades: Converts obsolete signal standards (e.g., 0–5 V) into modern 4–20 mA or 0–10 V loops during plant modernization projects.
- Valve Position & Potentiometer Tracking: Translates rotary potentiometer or linear sensor feedback from control valves into standardized signals for automated process control.
Shipping Port: Xiamen, China
Payment: Bank of Chicago, Bank of Singapore
Express cooperation: fedex, DHL, UPS and your express account
Service: Professional Sales provides 24 hours /7 days online service
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