2198-KITCON-DSL Allen‑Bradley Feedback Connector Kit

Product Detailed Description

The Allen-Bradley 2198-KITCON-DSL is a specialized feedback connector kit designed specifically for the Kinetix 5500 series of EtherNet/IP servo drives from Rockwell Automation. It serves as a converter kit for DSL (Digital Servo Link) feedback, enabling seamless integration with Hiperface DSL-compatible motors. This kit facilitates precise motor feedback in high-performance motion control applications by converting and connecting single motor cable feedback signals. It includes essential components for reliable data transmission between the servo drive and motor encoder, supporting advanced features like absolute positioning and high-resolution feedback. The kit is compact, easy to install, and optimized for industrial environments requiring robust servo performance.

Product Parameters

Product Advantages

• High-Precision Feedback: Supports Hiperface DSL protocol for single-cable technology, reducing wiring complexity while delivering 22-bit absolute encoder resolution for superior accuracy and dynamic response in motion applications.
• Simplified Installation: Includes pre-assembled connectors and mounting hardware, minimizing setup time and potential errors compared to custom wiring solutions.
• Cost-Effective Integration: Enables efficient use of Kinetix 5500 drives with modern motors, lowering overall system costs by eliminating the need for separate feedback cables and converters.
• Enhanced Reliability: Robust construction with industrial-grade materials ensures durability in harsh environments, with built-in noise immunity for stable signal transmission over EtherNet/IP networks.
• Scalability: Easily expandable for multi-axis systems, supporting Rockwell’s Integrated Motion architecture for seamless synchronization in complex automation setups.

Precautions and Notes

• Installation Safety: Disconnect all power sources (control and auxiliary) before installing or wiring the kit. Follow ESD (electrostatic discharge) precautions to avoid damaging sensitive electronics—use grounded workstations and anti-static tools.
• Compatibility Check: Verify motor and cable compatibility (e.g., must use 2090-CSxM1DF series cables); incompatible setups may cause feedback errors or drive faults. Consult the Kinetix 5500 User Manual (publication 2198-UM001) for detailed wiring diagrams.
• Environmental Limits: Avoid exposure to excessive vibration, moisture, or temperatures outside the rated range to prevent connector degradation. Ensure proper grounding to bonded cabinet bus to mitigate electrical noise.
• Maintenance: Do not cycle power to connected drives more than once per minute to avoid capacitor damage. Periodically inspect for loose connections or cable wear.
• Firmware and Configuration: Update drive firmware via Studio 5000 software before integration; mismatched versions may lead to communication failures. For troubleshooting, refer to fault codes in the drive’s diagnostic display.

Product Applications

The 2198-KITCON-DSL is ideal for industrial automation scenarios demanding precise, high-speed motion control. Key applications include:

• Packaging Machinery: High-accuracy positioning for filling, sealing, and labeling operations.
• Material Handling: Synchronized conveyor and pick-and-place systems in warehouses and logistics.
• Printing and Converting: Consistent web tension control and registration for high-speed printing presses.
• Machine Tools: CNC and robotic arms requiring absolute encoder feedback for multi-axis coordination.
• General Motion Control: Any EtherNet/IP-based setup with Kinetix 5500 drives and Hiperface DSL motors, such as assembly lines, food/beverage processing, and semiconductor manufacturing.